镀锌风管激光焊接头组织性能及锌元素含量研究

Research on Microstructure, Mechanical Properties and Zinc Element Content of Laser Welded Joints in Galvanized Air Ducts

  • 摘要: 通过激光填丝焊接的方法,在不去除镀锌层的前提下实现镀锌风管薄钢板的焊接。通过金相显微镜、电子万能实验机观察接头的组织结构和力学性能。研究表明,当激光功率为 3020~3340 W,焊接速度为 4~8 mm/s,送丝速度为 1.8~2.2 m/min,离焦量为 +3~ +7 mm 的工艺范围内,焊缝区和热影响区的铁素体和马氏体分布均匀,在激光功率为 3180 W,焊接速度为 7 mm/s,送丝速度为 2.0 m/min,离焦量为 +5 mm时,接头抗拉强度能最高达到 30.96 kN。通过 EPMA 电子探针检测得知焊缝处不含有锌元素,说明激光焊接过程中锌蒸汽并未对其造成影响。

     

    Abstract: By using laser wire - feeding welding method and without removing the galvanized layer, the welding of thin steel plates of galvanized air ducts is achieved. The microstructure and mechanical properties of the joints are observed through a metallographic microscope and an electronic universal testing machine. The research shows that within the process range of laser power from 3020 to 3340 W, welding speed from 4 to 8 mm/s, wire feeding speed from 1.8 to 2.2 m/min, and defocus amount from +3 to +7 mm, ferrite and martensite in the weld zone and heat - affected zone are evenly distributed. When the laser power is 3180 W, the welding speed is 7 mm/s, the wire feeding speed is 2.0 m/min, and the defocus amount is +5 mm, the tensile strength of the joint can reach a maximum of 30.96 kN. It is detected by EPMA (Electron Probe Micro - Analyzer) that there is no zinc element in the weld, indicating that zinc vapor does not affect the welding during the laser welding process.

     

/

返回文章
返回