Q460GJ厚板焊接H型钢残余应力试验研究

Experimental study on residual stress of Q460GJ thick plate welded H-beam

  • 摘要: 为充分了解和掌握Q460GJ厚壁构件的焊接残余应力分布情况,采用切条法和分层切割法对800 mm(宽)×800 mm(高)×42 (腹板厚)mm×80 mm(翼缘板厚)的Q460GJ厚板焊接H型钢构建开展了焊后残余应力测试。结果表明:H型钢全截面焊后不平衡力仅为3.3MPa,基本达到拉压平衡;在翼缘板和腹板焊接连接处,存在较为明显的焊接残余应力梯度,且腹板上的拉应力区域大于翼缘板;Q460GJ厚板焊接H型钢的残余应力与班慧勇提出的H钢构件焊接残余应力分布模式较为接近,但对于部分区域焊接残余应力的预测误差较大;基于试验结果,提出了Q460GJ厚板H型钢构件焊接残余应力简化分布模式,通过该分布模式计算得到的残余应力与实际情况相差不超过10%,较为准确。

     

    Abstract: To fully understand and grasp the distribution of welding residual stress in Q460GJ thick-walled components, the strip cutting method and layered cutting method were employed to conduct post-welding residual stress testing on a Q460GJ thick-plate welded H-beam structure with dimensions of 800 mm (width) × 800 mm (height) × 42 mm (web thickness) × 80 mm (flange plate thickness). The results indicate that the post-welding unbalanced force across the full cross-section of the H-beam is only 3.3 MPa, essentially achieving tension-compression balance. At the welding junction between the flange plate and the web plate, there is a noticeable gradient in welding residual stress, with the tensile stress area on the web plate being larger than that on the flange plate. The residual stress distribution of the Q460GJ thick-plate welded H-beam is relatively close to the distribution pattern of welding residual stress in H-beam components proposed by Ban Huiyong, but there is a significant prediction error for the residual stress in some areas. Based on the experimental results, a simplified distribution pattern of welding residual stress for Q460GJ thick-plate H-beam components is proposed. The residual stress calculated using this distribution pattern does not deviate from the actual situation by more than 10%, indicating a relatively accurate approach.

     

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