活门渗碳后尺寸变形分析及防治措施研究

Analysis of Dimensional Deformation of Valve after Carburizing and Study of Prevention Measures

  • 摘要: 针对液压系统活门零件渗碳后尺寸超差问题,开展了渗碳工艺方案设计,讨论了不同工艺方案对活门尺寸的影响。通过渗碳及强化热处理工序试样尺寸变化对比、微观金相组织分析、内氧化评价、渗碳层深度测试,摸索出12CrNi3A材料渗碳热处理尺寸变化规律。结果表明:渗碳前调质预备热处理、渗碳过程随炉降温至820℃~860℃并保温10~30min后出加热室在保护气氛中冷却、渗碳后高温回火、正火、淬火、冰冷与回火为最佳的热处理工艺方案,同时进行了加厚尺寸链设计与零件制造工艺方案优化,满足渗碳层深度(0.3~0.6)mm及渗碳表面硬度HRC60~63.3要求。从而指导改进零备件制造加工工艺和热处理工艺,确保相关产品合格交付。

     

    Abstract: For the hydraulic system valve parts after carburizing size exceeds the problem, carried out the carburizing process program design, discussed the impact of different process programs on the size of the valve. Through the carburizing and strengthening heat treatment process specimen size change comparison, micro-metallographic organization analysis, internal oxidation evaluation, carburizing layer depth test, find out 12CrNi3A material carburizing heat treatment size change rule. The results show that: carburizing before tempering preparatory heat treatment, carburizing process with the furnace temperature reduction to 820 ℃ ~ 860 ℃ and holding 10 min ~ 30min out of the heating chamber in a protective atmosphere cooling, carburizing high temperature tempering, normalizing, quenching, ice cooling and tempering for the best heat treatment process plan, while thickening the dimensional chain design and optimization of the parts manufacturing process program to meet the depth of carburizing layer 0.3mm ~ 0.6mm and carburized surface hardness HRC60~63.3 requirements. This guides the improvement of spare parts manufacturing and processing technology and heat treatment process to ensure the qualified delivery of related products.

     

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