放电能量对6061Al/T2Cu异种材料EMPW界面形貌及力学性能的影响

The Effect of Discharge Energy on the Interface Morphology and Mechanical properties of 6061Al/T2Cu Dissimilar Materials in Electromagnetic Pulse Welding

  • 摘要: 采用电磁脉冲焊接实现了6061Al和T2Cu异种材料的连接,结合数值模拟和实验探究了放电能量对界面形貌的影响、波形界面的形成过程和界面元素扩散问题。研究表明:放电能量的提高增大了6061Al受到的电磁力,提高了碰撞速度,而碰撞角度不受影响。界面形貌有平直界面向不规则的波形界面和剪切波界面转变,最后转变过渡层,波幅由1.55μm提高到4.61μm。波形的形成随着冲击持续,凸起增大并相互嵌入,逐渐形成波形结构,碰撞点前移产生新凸起。界面有无过渡区均发生元素扩散,接头的最大剪切强度10730N。能量越高导致母材之间发生冶金结合,提高了力学性能。

     

    Abstract: This study employed electromagnetic pulse welding (EMPW) to join 6061Al and T2Cu as dissimilar materials. The effects of discharge energy on interface morphology, wave formation mechanisms, and element diffusion were systematically investigated through numerical simulations and experiments. It was shown that the increase in discharge energy increased the electromagnetic force on 6061Al and increased the collision velocity, while the collision angle was not affected. The interface morphology changes from a flat interface to an irregular wave interface and a shear wave interface, and finally to a transition layer, with the amplitude increasing from 1.55 μm at 21 kJ to 4.61 μm at 36 kJ. Waveform formation continues as the impact continues, the bumps increase in size and become embedded in each other, gradually forming a waveform structure, and the collision point moves forward to produce new bumps. Element diffusion occurs at the interface with or without the transition zone, and the maximum shear strength of the joint is 10730 N. The higher the energy leads to metallurgical bonding between the parent materials, which improves the mechanical properties.

     

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