高速列车用铜铁基摩擦材料的研究

Researchon Cu-Fe based friction materials for high-speed rail

  • 摘要: 铁路运输是我国工业化进程不可或缺的运输方式,我国高铁水平已位居世界前列并提出更高速度的发展要求,同时对刹车材料提出更高要求。结合以上要求对现役进口高铁刹车片进行测试分析,得到其各组元的具体成分及其配比,以此进口配方为基础制定摩擦材料制备实验的工艺方案,应用热压烧结工艺制备试样,使其性能得到一定程度的优化。试验取得的结果表明:进口刹车材料样品中,基体中Cu的含量为50%,Fe为23%;润滑组元中碳(鳞片石墨和团聚型石墨)为15%,MoS2为2%;摩擦组元中的Fe-Cr合金比例为10%。在明确上述进口样品各组分的具体含量之后,本研究采用国产原材料,按照国外样品的成分比例进行配比(其中润滑相采用天然鳞片石墨作为替代),并通过混合、压制成型、烧结等一系列工艺步骤,成功制备出了相应的样品。确定工艺方案:混料工艺以手工混料为主、以丙三醇作为粘结剂;采用200MPa钢模预压成坯料,通过25MPa将其紧实压入石墨模具待烧结;使用热压烧结工艺:保压10MPa升温至400℃、保压14MPa升温至600℃保温15min、断电炉冷至室温。将自主制备的粉末冶金刹车材料与进口样品的基础性能进行对比分析,自主制备样品的致密度5.29 g/cm3优于进口样品4.5 g/cm3,抗弯强度48.77 MPa高于进口样品38 MPa,而抗压强度88.42 MPa略低于进口样品95 MPa。综合以上分析,自主制备样品基本满足进口样品基础性能指标总结,实现高铁刹车材料的自主制备。

     

    Abstract: Railway transportation is the lifeblood of China's industrialization process and transportation, now the rapid development of high-speed railway, its speed increases at the same time also put forward higher requirements for brake materials. To solve this problem, through the testing and analysis of the imported brake material samples, the specific composition and ratio of each element of the imported sample are obtained. Based on this formula, the process plan of the self-manufactured friction material is determined, and the self-manufactured sample is prepared by powder metallurgy hot pressing sintering method, so that its performance can be optimized to a certain extent. The results show that the mass fraction of Cu and Fe in the matrix is 50.4% and 22.6% respectively. The content of graphite (flake graphite and aggregate graphite) in the lubricating component is 15%, and the content of MoS2 is 2%. The proportion of Fe-Cr alloy in the friction component is 10%. After identifying the specific content of each component of the above imported samples, this study used domestic raw materials, proportioning according to the composition ratio of foreign samples (in which the lubrication phase was replaced by natural flake graphite), and successfully prepared the corresponding samples through a series of process steps such as mixing, pressing and sintering. Determine the process plan: the mixing process is mainly based on manual mixing, and glycerol is used as the binder; The billet is prepressed into 200MPa steel die and compacted into graphite die by 25MPa to be sintered. The hot press sintering process was used for sintering with the process flow of 10MPa temperature rising to 400℃ and 14MPa temperature rising to 600℃ for 15min. The basic properties of the self-prepared powder metallurgy brake material were compared with those of the imported sample. The density of the self-prepared sample was 5.29 g/cm3 better than that of the imported sample 4.5 g/cm3, and the bending strength of the self-prepared sample was 48.77 MPa higher than that of the imported sample 38 MPa. The compressive strength of 88.42MPa is slightly lower than that of the imported sample 95 MPa. Based on the above analysis, the self-prepared samples basically meet the basic performance index summary of imported samples, and realize the independent preparation of high-speed rail brake materials.

     

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