面向船用薄板焊接的缺陷根因分析框架

Root Cause Analysis Framework for Welding Defects in Marine Thin Plate Applications

  • 摘要: 薄板焊接是船舶建造中的一项核心工艺。然而,该工艺中薄板易产生各类缺陷,为船舶服役埋下安全隐患。本文针对船用薄板焊接缺陷,提出了一套数据驱动型的缺陷全链路诊断方案。首先提出了用于时空重构的Mamba残差图卷积网络(Mamba Residual Graph Convolutional Network for Spatio-Temporal Reconstruction,MRGSTR),该模型基于重构的方式,对焊接传感器多变量时序数据进行异常检测。其次,设计了基于CNN-BiGRU的缺陷检测方法,并基于贝叶斯网络,融合时序数据与工艺知识图谱进行了缺陷根因分析。最后,搭建了一个多智能体检索增强生成(Retrieval-Augmented Generation,RAG)的船用薄板焊接缺陷检测运维系统,形成了“传感器实时数据异常检测—缺陷检测—缺陷根因分析—缺陷维修建议”的完整缺陷检测链路。

     

    Abstract: ​​ Thin plate welding constitutes a core process in shipbuilding. During this process, thin plates are prone to various defects, posing potential safety hazards during vessel service. This paper proposes a ​data-driven full-chain diagnostic solution​ for defects in marine thin plate welding. First, the ​Mamba Residual Graph Convolutional Network for Spatio-Temporal Reconstruction (MRGSTR)​ is introduced, which facilitates ​real-time unsupervised anomaly detection​ on multivariate time-series (MTS) data from welding sensors based on a reconstruction approach. Subsequently, a ​CNN-BiGRU-based defect detection method​ is designed, and ​Bayesian networks​ are employed to fuse time-series data with a ​process knowledge graph​ for ​root cause analysis. Finally, a ​multi-agent Retrieval-Augmented Generation (RAG) system​ for operation and maintenance of thin plate welding defect detection is constructed, when a comprehensive defect detection chain is established: “Sensor data anomaly detection — Defect identification — Root cause analysis — Repair recommendations”.

     

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