基于高效特征提取与精准定位的焊缝DR缺陷智能识别

Intelligent Weld Defect Recognition in DR Images Based on Efficient Feature Extraction and Accurate Localization

  • 摘要: 射线数字成像(Digital Radiography,DR)以其高分辨率、实时成像能力以及灵活的图像后处理优势,在焊缝检测领域已经发展为一种重要的无损检测手段。基于人工智能的缺陷智能识别技术逐步成为DR图像处理的重要发展方向,能够在多个应用场景下显著提高检测效率。然而不同种类焊缝缺陷尺寸差异大仍然是现有缺陷智能识别方法面临的挑战。为此,本文提出了一种基于高效特征提取及精准缺陷定位的EP-YOLO模型。该模型主干网络通过复合缩放策略与参数分配优化,实现了对缺陷的多尺度特征高效提取;同时,损失函数通过采用目标尺寸自适应惩罚因子和基于锚框质量梯度调节策略,显著提升了缺陷目标的定位精度与收敛速度。实验结果表明,EP-YOLO模型表现出色,在精确定位和分类任务中实现了mAP@50为93.1%的良好性能,并在平均召回率方面达到了91%,有效降低了缺陷漏检,与主流YOLO系列算法相比具有明显优势。特别地,该模型在小尺度气孔缺陷检测中表现突出,AP@50和召回率分别优于表现最优的主流工业检测模型8.2%和7.8%。此外,EP-YOLO模型仅有4.6M的参数量和8.4GFLOPs的计算复杂度,达到了与主流YOLO系列相当的高效检测速度,帧率可达70 FPS.该模型兼具高精度与高检测速度,为焊缝缺陷智能识别的实际应用与部署提供了强有力的技术支撑。

     

    Abstract: Digital Radiography (DR), with its high resolution, real-time imaging capabilities, and flexible post-processing advantages, has developed into an important non-destructive testing method in weld inspection. AI-based intelligent defect detection technology has emerged as a key development direction in DR image processing, notably enhancing detection efficiency across various application scenarios. However, the significant size variation among different weld defects remains a challenge for existing intelligent defect recognition methods. To address this, this paper proposes an EP-YOLO model based on efficient feature extraction and precise defect localization. The backbone network of the model utilizes a compound scaling strategy and parameter allocation optimization to achieve efficient multi-scale feature extraction for defect detection. Meanwhile, the loss function introduces a target size-adaptive penalty factor and incorporates a gradient-adjusting strategy based on anchor box quality, effectively improving the localization accuracy of defect objects and accelerating model convergence speed. Experimental results demonstrate that the EP-YOLO model exhibits outstanding performance, achieving a mAP@50 of 93.1% in precise localization and classification tasks and reaching a mRecall of 91%, effectively reducing defect misses. Compared to mainstream YOLO series algorithms, it shows significant advantages. Notably, the model excels in detecting small-scale pore defects, with AP@50 surpassing the best-performing mainstream industrial detection model by 8.2% and the recall exceeding 7.8%. Furthermore, the EP-YOLO model has only 4.6M parameters and a computational complexity of 8.4 GFLOPs, achieving detection speeds comparable to mainstream YOLO series models, with a frame rate of up to 70 FPS. This model combines high accuracy and fast detection speed, providing strong technical support for the practical application and deployment of intelligent weld defect detection.

     

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