燃煤发电锅炉激光-TIG复合焊接工艺及腐蚀性能试验分析

Experimental Analysis of Laser-TIG Composite Welding Process and Corrosion Performance of Coal-fired Power Generation Boilers

  • 摘要: 燃煤发电锅炉在工作时产生的腐蚀性介质会在焊接接头表面形成氧化皮和腐蚀产物,导致接头强度降低。为提升燃煤发电锅炉焊接接头质量,降低焊接接头腐蚀速率,研究燃煤发电锅炉激光-TIG复合焊接工艺及腐蚀性能试验分析。选用SA213-T23新型铁素体耐热钢,采用激光-TIG复合焊接工艺,以YAG固体脉冲激光与旁轴式TIG电弧为热源,分别设置激光功率300W、350W、400W、450W进行焊接,焊接完成后,测试试件基础力学性能以及腐蚀性能。结果表明:适度增加激光功率可提升接头强度,400W时焊缝基础力学性能可以达到最佳水平;且该激光功率焊接试件在电化学腐蚀、晶间腐蚀及不同介质浸泡腐蚀试验中,400W试件腐蚀电位最高、腐蚀电流最小,自腐蚀电流、自腐蚀电位和钝化电流均优于其他功率试件;同时其质量损失最小,弯折后无裂纹产生;在不同质量分数的H2S4O和NaOH溶液浸泡过程中,400W试件的腐蚀速率始终保持最低。因此,当焊接激光功率为400W时,可以有效保证燃煤发电锅炉焊接接头质量。

     

    Abstract: The corrosive medium generated by coal-fired power boilers during operation will form oxide scale and corrosion products on the surface of welding joints, resulting in a decrease in joint strength. To improve the quality of welded joints in coal-fired power generation boilers and reduce the corrosion rate of welded joints, the laser-TIG composite welding process and corrosion performance test analysis of coal-fired power generation boilers are studied. The new type of ferritic heat-resistant steel SA213-T23 was selected. The laser-TIG composite welding process was adopted, with YAG solid-state pulsed laser and paraxial TIG arc as the heat sources. The laser power was set at 300W, 350W, 400W and 450W respectively for welding. After the welding was completed, the basic mechanical properties and corrosion resistance of the specimens were tested. The results show that moderately increasing the laser power can enhance the joint strength, and the basic mechanical properties of the weld seam can reach the optimal level at 400W. Moreover, in the tests of electrochemical corrosion, intergranular corrosion and immersion corrosion in different media of this laser power welding specimen, the corrosion potential of the 400W specimen was the highest and the corrosion current was the smallest. The self-corrosion current, self-corrosion potential and passivation current were all superior to those of other power specimens. Meanwhile, its mass loss is minimal and no cracks occur after bending. During the soaking process in H2S4O and NaOH solutions of different mass fractions, the corrosion rate of the 400W specimens remained the lowest all the time. Therefore, when the welding laser power is 400W, the quality of the welded joints of coal-fired power generation boilers can be effectively guaranteed.

     

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