等离子熔覆Ni基Ti(C,N)复合增强涂层研究

The Study of Plasma Cladding of Ni-Based Ti(C,N) Composite Reinforced Coatings

  • 摘要: Q235钢存在耐磨性能及硬度较差等问题。采用等离子熔覆技术在Q235钢表面制备了Ti(C,N)增强Ni基复合涂层,研究了不同含量的TiC和TiN颗粒对Ni基复合涂层微观组织与性能的影响。结果表明:Ni基增强涂层主要由FeNi3、Cr2Ni3、NiTi等基体相,以及Ti(C、N)等硬质相组成。涂层的显微硬度随TiC的含量增加而增大,其中当添加20 wt% TiC和10 wt% TiN时显微硬度最高,可达874.6HV1.0。随着TiN含量的升高由氧化磨损向黏着磨损、磨料磨损和氧化磨损转变。其中,当TiC、TiN的质量分数为20%、10%时具有最低的磨损失重率1.21×10-3g/N·h。

     

    Abstract: The Q235 steel has issues with poor wear resistance and hardness. To address this, a Ti(C,N)-reinforced Ni-based composite coating was fabricated on the surface of Q235 steel using plasma cladding technology. The influence of different TiC and TiN particle concentrations on the microstructure and properties of the Ni-based composite coating was investigated. The results show that the Ni-based reinforced coating primarily consists of matrix phases such as FeNi3, Cr2Ni3, and NiTi, as well as hard phases like Ti(C,N). The microhardness of the coating increases with the TiC content, reaching a maximum of 874.6 HV1.0 when 20 wt% TiC and 10 wt% TiN are added. As the TiN content increases, the wear mechanism transitions from oxidative wear to adhesive wear, abrasive wear, and oxidative wear. The coating exhibits the lowest wear weight loss rate, 1.21×10-3g/N·h, when the mass fractions of TiC and TiN are 20% and 10%, respectively.

     

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