基于数据决策的管道智能焊接系统研究

Research on Data-Driven Decision-Making Based Intelligent Pipeline Welding System

  • 摘要: 为解决核电管道焊接自动化程度低、质量保障难、施工效率不足等问题,本文提出一种基于数据决策的管道智能焊接系统。该系统以中核二三23HY-Arc400-P型自动焊装备为基础,集成主被动视觉传感系统,构建典型坡口焊接工艺数据库,完成焊接过程层道排布自动规划系统开发:通过被动视觉结合U-Net神经网络实现焊道宽度精准识别,基于主动视觉完成焊道三维形貌参数提取,经相机标定实现主被动视觉坐标协同融合;采用“等面积填充算法”与焊道排布数学模型,完成多层多道焊预排道规划;设计轨迹、焊宽、高度差异化偏差补偿策略,结合位置-距离双闭环控制系统,实现焊接过程实时纠偏。实验表明,该系统可精准提取焊道宽度、高度等参数,有效开展焊接过程层道排布与纠偏,有助于提升核电管道多层多道焊自动化水平与成形质量,为大规模核电建设提供技术支撑。

     

    Abstract: To tackle the problems of low automation, difficult quality assurance, and insufficient construction efficiency in nuclear power pipeline welding, this paper proposes an intelligent pipeline welding system based on data-driven decision-making. This system is developed on the basis of the 23HY-Arc400-P full range pipeline automatic welding equipment of CNNC-23. It integrates a synergistic system of active and passive vision sensors and constructs a typical groove welding process database. The development of an automatic planning system for the layer arrangement of the welding process is completed: The precise recognition of weld bead width is achieved by combining passive vision with U-Net neural network.The 3D morphology parameters of the weld bead are extracted based on active vision, and the collaborative fusion of active and passive vision coordinates is realized through camera calibration.The "equal area filling algorithm" and the mathematical model of weld bead arrangement are adopted to complete the pre-arrangement planning of multi-layer and multi-pass welding. Furthermore, trajectory design and differential compensation strategies for weld width and height deviations are implemented, integrated with a position-distance dual closed-loop control system to enable real-time deviation correction during welding. Experimental results demonstrate that the system can accurately extract key weld parameters such as bead width and height, effectively plan weld bead deposition, and perform real-time correction of welding deviations. These capabilities contribute to enhanced automation and improved weld quality in nuclear power pipeline construction, offering technical support for large-scale nuclear energy projects.

     

/

返回文章
返回