复兴号动车组铝合金激光填丝焊对接接头疲劳性能分析

Fatigue performance analysis of laser filler welding of aluminum alloy butt joints for Fuxing EMUs

  • 摘要: 针对时速350公里复兴号动车组车使用的3mm板厚板材,使用5087焊丝在最优焊接工艺参数下进行了对接接头的激光填丝焊工艺试验,并对焊接试板的进行了疲劳性能试验,通过观察试板断口的宏观形貌和扫描电镜照片中的微观形貌,分析了断口断裂特性,3II接头的疲劳极限是采用升降发确定的。结果表明:当循环次数为1*107次时(指定寿命),6082-T6铝合金激光填丝焊3II接头的中值疲劳极限σ0.1为87.5MPa;疲劳试件基本都断裂在母材的热影响区,因为此位置在焊接热循环作用下,HAZ晶粒长大和强化相质点长大析出;断裂试件的疲劳纹清晰,其在裂纹开始区和裂纹扩展区都清楚可见,同时显现出标志性的断裂特性,当循环次数逐渐的变大时,扩展区的范围也在逐步的扩张,疲劳循环是断裂的根本起因,韧窝状的断口纹理是断裂试件终断区共同特征。试验结果为在铝合金车体长大部件中应用激光填丝焊给予了技术帮助。

     

    Abstract: Regarding the 3mm thick plate used in the Fuxing high-speed train with a speed of 350 kilometers per hour, laser wire filling welding process tests were conducted on the butt joints using 5087 welding wire under the optimal welding process parameters. Fatigue performance tests were also conducted on the welded test plates. By observing the macroscopic morphology of the test plate fracture and the microscopic morphology in the scanning electron microscope photos, the fracture characteristics of the fracture were analyzed. The fatigue limit of the 3II joint was determined by lifting and lowering the engine. The results show that when the number of cycles is 1 * 107 times (specified life), the median fatigue limit σ 0.1 of the 3II joint of 6082-T6 aluminum alloy laser wire filling welding is 87.5MP; Most fatigue specimens fracture in the heat affected zone of the base metal, as this location undergoes HAZ grain growth and strengthening phase particle growth precipitation under welding thermal cycling; The fatigue pattern of the fractured specimen is clear, and it is clearly visible in both the crack initiation zone and the crack propagation zone, while exhibiting characteristic fracture characteristics. As the number of cycles gradually increases, the range of the propagation zone also gradually expands. Fatigue cycles are the fundamental cause of fracture, and the dimple shaped fracture surface texture is a common feature of the final fracture zone of the fractured specimen. The experimental results provide technical assistance for the application of laser wire filling welding in the long components of aluminum alloy vehicle bodies.

     

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