中硅钼铌球墨铸铁排气歧管研制与应用

Development and application of medium silicon molybdenum niobium ductile iron exhaust manifold

  • 摘要: 通过对现有硅钼球墨铸铁材料及高镍奥氏体球墨铸铁材料成分配比的优化及微量合金元素添加与试验验证研究,获得了一种新型中硅钼铌球墨铸铁材料,并成功应用于当前多种中高端发动机排气歧管制造与产业化。该新型中硅钼铌球墨铸铁具有优越的耐温性和抗热疲劳性能,替代了760~820℃耐温要求下采用高镍奥氏体球墨铸铁制造的相应产品,大幅降低了对应产品的制造成本,相应产品在780℃高温下,抗拉强度≥70MPa、屈服强度≥50MPa。同时,新型中硅钼铌球墨铸铁在一汽解放、弗吉亚等客户产品的研制和应用过程中,取得了良好的经济效益和社会效益。

     

    Abstract: Through the research on the optimization of the composition ratio of existing silicon-molybdenum ductile iron materials and high-nickel austenitic ductile iron materials, as well as the addition and experimental verification of trace alloying elements, a new type of medium-silicon molybdenum niobium ductile iron material has been obtained and successfully applied to the manufacturing and industrialization of various medium and highend engine exhaust manifolds. This new type of medium-silicon molybdenum niobium ductile iron material has superior temperature resistance and thermal fatigue resistance, replacing the corresponding products made of highnickel austenitic ductile iron materials at temperatures of 760~820℃, significantly reducing the manufacturing cost of the corresponding products. At 780℃, the tensile strength of the corresponding products is ≥70MPa, and the yield strength is ≥50MPa. Meanwhile, in the process of developing and applying this new type of medium-silicon molybdenum niobium ductile iron material in the products of customers such as FAW Jiefang and Faurecia, the research and application of related technologies have achieved good economic and social benefits.

     

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