双齿辊破碎机智能焊接机器人焊缝跟踪控制

Cai Gai-pin, Ruan Liao, Li Yang-bo. DEM-MBD co-simulation and experiment on laminating crushing process of roll crusher J. China Powder Science and Technology, 2023,29(5):92-100.

  • 摘要: 焊接过程中,焊接机器人的焊枪与双齿辊破碎机接触力的波动会通过机械臂传递至各关节,形成负载扭矩扰动,导致控制系统的阻尼比与固有频率呈现动态变化特性,难以实现精准的跟踪控制。为此,提出双齿辊破碎机智能焊接机器人焊缝跟踪控制方法。通过自适应调整感兴趣区域捕捉焊缝特征,构建智能焊接机器人的运动学模型,计算电机角速度调整量,通过坐标转换理论实时调整焊枪的位置和姿态。引入Lyapunov稳定性约束,结合焊枪位置动态调整模糊PID参数,自适应地调整焊缝偏差补偿值,稳定阻尼比与固有频率,实现焊缝跟踪控制。由实验可以看出,所提方法与实际的焊缝轨迹基本一致,误差小,且方法的抗干扰能力更有优势。

     

    Abstract: During the welding process, the fluctuation of the contact force between the welding gun of the welding robot and the double toothed roller crusher will be transmitted to each joint through the robotic arm, forming a load torque disturbance, resulting in dynamic changes in the damping ratio and natural frequency of the control system, making it difficult to achieve accurate tracking control. Therefore, a welding seam tracking control method for intelligent welding robot of double toothed roller crusher is proposed. By adaptively adjusting the region of interest to capture weld seam features, a kinematic model of an intelligent welding robot is constructed, the motor angular velocity adjustment is calculated, and the position and posture of the welding gun are adjusted in real time through coordinate transformation theory. Introducing Lyapunov stability constraints, dynamically adjusting fuzzy PID parameters based on welding gun position, adaptively adjusting weld deviation compensation values, stabilizing damping ratio and natural frequency, and achieving weld seam tracking control. From the experiment, it can be seen that the proposed method is basically consistent with the actual weld trajectory, with small errors, and the anti-interference ability of the method is more advantageous.

     

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