长薄U形结构钛合金SLM制件的控形仿真与性能验证研究

Simulation of deformation control scheme and combination properties verification of titanium SLM components with U-shaped long and thin structure

  • 摘要: 为优化大尺寸钛合金薄壁类激光选区熔化制件的加工方案、提高零件合格率,通过基于前处理工艺设计软件与模拟仿真软件平台,对具有长薄U形典型结构特征的钛合金试件进行了成形方案优化,并验证了仿真迭代结果的可行性。结果表明:试件在成形过程中的变形趋势主要集中在立筋与长臂结构边缘处,通过添加点阵支撑的方式达到了零件控形的目的,其三维扫描外形测量结果均在合格范围内。综合性能测试结果显示,试件XY向和Z向的强度极限分别可达1029.5MPa、1026.2MPa,断后伸长率平均分别为12.1%和11.2%,接近各向同性,而XY向和Z向的室温冲击测试结果平均分别为31.4J和48.6J,表现出明显的各向异性。

     

    Abstract: In order to optimize the working scheme of thin-wall titanium SLM parts and enhance the conformity rate, this study mainly focus on iterating the forming scheme of titanium SLM components with typical long and thin U-shaped structure, which was based on pre-treatment process design and simulation software platform.Meanwhile, the feasibility of the simulation iteration results were verified. It showed that stress deformation was mainly distributed in edge of the straight gussets and long-arm parts. Lattice supports were applied to accomplish the purpose of controlling distortion, which guaranteed the 3D-scan result was within the scope of qualification.The results of comprehensive performance testing showed that the ultimate strength were 1029.5MPa(XY) and 1026.2MPa(Z), and elongation were 12.1%(XY) and 11.2%(Z) in average, respectively, which was nearly isotropy,while the results of room temperature impact test were 31.4J(XY) and 48.6J(Z), which showed apparently anisotropy.

     

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