热暴露对机械磨具用Ti60合金材料塑性性能的影响研究

Study on the Effect of Thermal Exposure on the Plastic Properties of Ti60 Alloy UUsed in Mechanical Abrasives

  • 摘要: 为评估Ti60合金在高温工况下的长期服役性能,使其研究结果更贴近实际工业应用需求,本研究通过高温暴露实验分析了机械磨具用Ti60合金的塑性性能演变规律。先制备Ti60合金棒材,并通过精密热加工获得均匀的等轴细晶组织。将合金加工成不同尺寸试件,在500℃和550℃下进行3~90h的热暴露处理,并利用Gleeble-3500热模拟试验机测试其在1000~1200℃下的塑性应变。结果表明:热拉伸温度升高可部分补偿热暴露造成的性能损失,1200℃时塑性应变最大,为1680με;热暴露时间和温度的增加会显著降低塑性性能,如550℃/90h热暴露后塑性应变大幅下降,且400h超长热暴露后进一步降至1000με。微观分析表明,性能劣化源于α相粗化、晶界弱化及元素偏聚,而热膨胀系数低于9.0ppm(对应550℃/90h)可作为塑性失稳的临界判据。研究证实,将热暴露温度控制在500℃以下可维持Ti60合金的塑性稳定性,为机械磨具的高温选材和寿命预测提供了重要依据。

     

    Abstract: In order to evaluate the long-term service performance of Ti60 alloy under high temperature conditions and make its research results more in line with practical industrial application needs, this study analyzed the evolution law of plastic properties of Ti60 alloy for mechanical grinding tools through high temperature exposure experiments. First, prepare Ti60 alloy rods and obtain uniform equiaxed fine grain structure through precision hot processing. Process the alloy into specimens of different sizes, perform 3-90 hour heat exposure treatment at 500 ℃ and 550 ℃, and use Gleeble-3500 thermal simulation testing machine to test its plastic strain at 1000-1200 ℃. The results show that the increase in hot stretching temperature can partially compensate for the performance loss caused by thermal exposure, and the plastic strain is the highest at 1200 ℃, which is 1680 μ ε; The increase of heat exposure time and temperature will significantly reduce the plastic properties, such as a significant decrease in plastic strain after 550 ℃/90h heat exposure, and further decrease to 1000 μ ε after 400h ultra long heat exposure. Microscopic analysis shows that performance degradation is caused by coarsening of the alpha phase, weakening of grain boundaries, and element segregation, while a thermal expansion coefficient below 9.0ppm (corresponding to 550 ℃/90h) can be used as a critical criterion for plastic instability. Research has confirmed that controlling the heat exposure temperature below 500 ℃ can maintain the plastic stability of Ti60 alloy, providing important basis for high-temperature material selection and life prediction of mechanical grinding tools.

     

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