异步电机转子感应钎焊多物理场耦合仿真与实验研究

Multi-physical field coupling simulation and experimental study on induction brazing of asynchronous motor rotor

  • 摘要: 感应钎焊是异步电机转子制造的关键工艺,然而涉及的复杂多物理场相互作用机制缺乏清晰的定量认知。为弥补此研究空白,本文建立了一个电-磁-热多物理场耦合的数学模型,揭示感应钎焊过程中温度场的动态演化行为。在此基础上,进一步提出了一种考虑趋肤效应的等效热源模型,以在保证精度的前提下提升计算效率。数值模拟结果表明,等效热源模型与耦合模型在预测温度场均匀性方面表现出良好的一致性,两者峰值温度预测偏差仅为3.5%。最后,通过实时红外测温实验验证了仿真结果的准确性。

     

    Abstract: Induction brazing is a key process in the manufacturing of squirrel-cage rotor; however, the complex multi-physical field interactions involved still lack a clear quantitative understanding. To address this gap, this work establishes a multi-physics mathematical framework coupling electromagnetic and thermal fields to systematically investigate the dynamic evolution of the temperature field during the induction brazing process. Furthermore, an equivalent heat source model incorporating the skin effect is developed to enhance computational efficiency while maintaining accuracy. Numerical results demonstrate that the equivalent heat source model exhibits excellent agreement with the full coupled model in predicting temperature field uniformity, with a peak temperature deviation of merely 3.5%. The accuracy of the simulation results was validated through real-time infrared temperature monitoring.

     

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