热加工对齿轮精度的影响

The Impact of Hot Working on Gear AccuracyGao Yongqiang, Teng Fei( Zhengzhou Huawei Gear Co., Ltd. )

  • 摘要: 随着机械工业的发展,车桥齿轮是汽车传动的主要部件,精度高的齿轮对于汽车车桥运动的平稳性起到非常大的作用。现在的用户对于齿轮精度的要求是非常的严格,特别是汽车车桥齿轮要求更高,而齿轮的热加工过程就显得尤为重要。齿轮的原材料、毛坯的锻造、前期的毛坯正火及齿轮的热处理工艺是齿轮热加工的重要环节。本文就热加工过程对齿轮精度的影响因素及如何控制,通过原材料的选择,以及后期的毛坯预备热处理(毛坯正火)工艺、渗碳淬火工艺等方面进行了分析。在齿轮加工过程中,影响精度的因素是多方面的,经研究和论证热加工生产过程中影响齿轮精度提升的原因,并采取了相关的措施,解决生产中的实际问题。

     

    Abstract: With the development of the machinery industry, axle gears have become a key component in automotive transmission systems, where high-precision gears play a crucial role in ensuring smooth operation of the axle. Modern users impose stringent requirements on gear precision, particularly for automotive axle gears, making the heat treatment process of gears exceptionally critical. The selection of raw materials, forging of blanks, preliminary blank normalization, and gear heat treatment processes are vital steps in gear heat treatment. This paper analyzes the factors influencing gear precision during the heat treatment process and explores methods for control, focusing on raw material selection, preparatory heat treatment (blank normalization), and carburizing-quenching processes. During gear machining, precision is affected by multiple factors. Through research and validation, the causes of precision loss in gear production were identified, and corresponding measures were implemented to address practical production challenges.

     

/

返回文章
返回