离心铸造高锰铝青铜铸环外圆缺陷分析

Analysis of Outer Circular Defects in Centrifugally Cast High-Manganese Aluminum Bronze Rings

  • 摘要: 本文针对离心铸造高锰铝青铜铸环外圆缺陷,通过对缺陷解剖分析,并借助金相、能谱等微观分析手段分析了缺陷的类型及形成原因。结果表明,缺陷类型为点状夹渣及线性夹渣,夹渣主要为Al2O3、Si2O3等氧化物,缺陷的产生的原因主要是:离心浇注前扒渣清理不干净、浇嘴管口部变形使铜合金液流出时出现紊流或喷溅状态产生的二次氧化渣随铜合金液进入铸型、拔塞浇口杯,塞子和锥套等变形及黏附的涂料、氧化物等杂质未完全清理干净等。通过本课题的研究不但有助于提高高锰铝青铜铸环的合格率,同时对高锰铝青铜铸环的离心铸造有一定的指导意义。

     

    Abstract: This study investigates the outer circular defects in centrifugally cast high-manganese aluminum bronze rings through anatomical analysis of the defects, as well as microscopic analysis methods such as metallography and energy spectroscopy to determine the types and causes of the defects. The results indicate that the defects are primarily point-shaped and linear slag inclusions, mainly composed of oxides such as Al₂O₃ and Si₂O₃. The formation of these defects is attributed to several factors: inadequate slag removal before centrifugal pouring, turbulence or splashing of the copper alloy liquid caused by deformation of the pouring nozzle tip leading to secondary oxidized slag entering the mold, and insufficient cleaning of residual coatings, oxides, and other impurities adhered to the plug-type pouring cup, plug, and taper sleeve. This research not only contributes to improving the qualification rate of high-manganese aluminum bronze rings but also provides valuable guidance for the centrifugal casting process of such components.

     

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