外混式氧-丙烷割嘴外流场射流特性研究

Research on the Jet Characteristics of the External Flow Field of the External Mixing Oxygen-Propane Cutting Nozzle

  • 摘要: 为探究外混式火焰割嘴切割火焰的燃烧特性,本研究在切割氧流场特性不变时,利用数值模拟与实验相结合的方式,系统针对预热氧气与丙烷燃气压力对外混式割嘴切割火焰燃烧特性的影响规律。结果表明,切割火焰外流场温度范围为1700~2800K,高温区集中分布于火焰周边区域,而切割氧轴线处温度相对较低。对不同预热氧气入口压力切割火焰燃烧特性模拟分析,发现预热氧入口压力为0.2MPa的条件下,切割火焰的长度更长、速度更大、火焰燃烧更加充分;预热燃气入口压力为0.03MPa的条件下,切割火焰长度长度最佳、预热火焰的温度升高且包覆作用更好,此时割嘴出口切割氧流速度约为500m/s,割嘴轴线上高纯度(≥95%)切割氧的有效作用长度始终稳定在250~260mm区间,且在此位置C3H8质量分数骤然降低,燃烧产物CO2和H2O质量分数开始剧烈增加,表明切割氧开始参与燃烧反应。综合考量切割火焰燃烧特性,与额定切割厚度一致。本文研究对优化切割工艺、改进割嘴结构具有重要理论意义与工程应用价值。

     

    Abstract: To investigate the combustion characteristics of the cutting flame in external-mixing flame nozzles, this study employed a combined approach of numerical simulation and experimental methods while maintaining consistent characteristics of the cutting oxygen flow field. A systematic analysis was conducted on the influence of preheat oxygen and propane gas pressure on the combustion properties of the cutting flame in external-mixing nozzles. The results indicate that the temperature distribution in the external flow field of the cutting flame ranges from 1700K to 2800K, with high-temperature zones predominantly concentrated in the peripheral regions of the flame, while the temperature along the axis of the cutting oxygen remains relatively lower. Simulation analysis of the combustion characteristics under varying preheat oxygen inlet pressures revealed that at a preheat oxygen inlet pressure of 0.2MPa, the cutting flame exhibits greater length, higher velocity, and more complete combustion. Under a preheat fuel gas inlet pressure of 0.03MPa, the cutting flame achieves optimal length, elevated temperature of the preheat flame, and enhanced envelopment effect. Under these conditions, the cutting oxygen flow velocity at the nozzle outlet approximates 500m/s, and the effective action length of high-purity (≥95%) cutting oxygen along the nozzle axis remains consistently within the range of 250-260mm. At this position, the mass fraction of C3H8 decreases abruptly, while the mass fractions of combustion products CO2 and H2O increase sharply, indicating the initiation of combustion reactions involving the cutting oxygen. Comprehensive evaluation of the cutting flame combustion characteristics aligns with the rated cutting thickness. This research holds significant theoretical importance and engineering application value for optimizing cutting processes and improving nozzle structures.

     

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