薄壁钢塔壁板单元制造工艺研究

Study on manufacturing technology of plate element of thin-walled steel tower wall

  • 摘要: 随着钢塔设计水平的提高和结构钢产量增加,钢-砼组合结构的钢塔被设计师所青睐。根据桥梁钢塔受力需要,同时节约钢材和制造成本,有些桥梁采用薄壁结构的钢-砼组合塔。但对于薄壁钢塔壁板单元制造及拼装工艺的研究还较少,亟需解决薄壁板单元的焊接变形、对接精度等问题。根据“狮子洋大桥”钢塔的结构特点和制造工艺要求,针对其钢壳板单元的制造工艺进行了深入研究。通过采用数控激光切割下料、钢板切割外形尺寸预留变量研究、打磨吸尘推车设备、智能剪力钉焊接机器人系统等技术和装备,实现了薄壁钢塔壁板单元制造技术的突破。在研究制造工艺的过程中,通过分析薄壁型板单元制造的关键控制点,提出了一系列工艺优化措施。

     

    Abstract: With the improvement of design level of steel tower and the increase of structural steel production, steelconcrete composite structure steel towers are favored by designers. According to the force requirement of steel tower of bridge, while saving steel and manufacturing cost, some bridges use steel-concrete composite tower of thin-wall structure. However, there is still relatively little research on the manufacturing and assembly process of thin-walled steel tower wall panel units, and it is urgent to solve the problems of welding deformation and docking accuracy of thin-walled steel tower panel units. According to the structural characteristics and manufacturing process requirements of the steel tower of Shiziyang Bridge, the manufacturing process of its steel shell plate element is deeply studied in the paper. Through the use of numerical control laser cutting, research on reserved variables for external dimensions of steel plate cutting, sanding the vacuum cart equipment, intelligent shear nail welding robot system and other technologies and equipment, some breakthroughs in the manufacturing technology of thin-wall steel tower panel unit are achieved. In the process of studying the manufacturing process, a series of process optimization measures are put forward by analyzing the key control points of thin-walled panel unit manufacturing.

     

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