镀锌钢表面状态对镁/镀锌钢MIG焊焊接性的影响

The influence of surface conditions of galvanized steel on the weldability of magnesium/galvanized steel MIG welding

  • 摘要: 镁/镀锌钢复合结构件设计和使用可有效降低结构和车身质量,是汽车轻量化发展的热门研究方向之一。为了揭示镁/镀锌钢MIG焊中镀锌层的作用,通过对比未处理、硝酸腐蚀、机械打磨3种镀锌钢表面状态所得MIG焊接头的焊缝成形、界面组织、显微硬度和耐蚀性,开展了镀锌钢表面状态对镁/镀锌钢MIG焊焊接性的影响的研究。研究结果表明:镀锌层的存在有利于改善液态镁合金在钢表面的润湿铺展性,有利于界面区的氧化物夹杂的溢出,促进界面反应进行和界面过渡层的形成,且部分Zn元素可进入焊缝区参与焊缝合金化,因此镀锌钢未处理时所得接头焊缝成形美观,界面过渡层均匀连续,无焊接缺陷产生,焊缝区硬度升高,界面区耐蚀性最佳。在此基础上建立了镁/镀锌钢MIG焊中镀锌层的作用模型,可为揭示镁/镀锌钢焊接机理、改善镁/镀锌钢焊接性,以及提高镁/镀锌钢焊接质量提供一定的理论支持,具有重要的研究意义和应用价值。

     

    Abstract: The design and use of magnesium/galvanized steel composite structural components can effectively reduce the weight of the structures and body, and is one of the hot researches for the development of lightweight automotive.In order to reveal the role of Zn layer in magnesium/galvanized steel MIG welding process, this paper compared the weld formation, interface microstructures, microhardness, and corrosion resistance of MIG welded joints obtained from untreated, nitric acid corrosion, and mechanical polishing galvanized steel surface conditions. The study investigated the influence of galvanized steel surface state on the weldability of magnesium/galvanized steel MIG welding. The research results indicated that the presence of Zn layer is beneficial for improving the wetting and spreading properties of liquid magnesium alloy on the steel surface, facilitating the overflow of oxide inclusions in the interface area, promoting interface reaction and the formation of interface transition layer. Moreover, some Zn elements can enter the weld seam area to participate in weld seam alloying. Therefore, the joint weld seam formed by untreated galvanized steel is beautiful, the interface transition layer is uniform and continuous, without welding defects, and the hardness of the weld seam area increases, and the interface area has the best corrosion resistance.On this basis, a model of the action of Zn layer in magnesium/galvanized steel MIG welding was established, which can provide theoretical support for revealing the welding mechanism of magnesium/galvanized steel, improving the weldability of magnesium/galvanized steel, and improving the welding quality of magnesium/galvanized steel. It has important research significance and application value.

     

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