辊压机辊面堆焊区域的力学性能研究

Research on the mechanical properties of the welding area on the roller surface of the roller press

  • 摘要: 受到辊面堆焊金属和基体材料性能之间差异的影响,会导致辊面堆焊金属耐磨层脱落,不能满足辊压机在苛刻的高应力条件下工作环境,为此,选择四种不同的焊条制备药芯焊丝,对焊条与辊压机辊面进行堆焊后区域的力学性能展开研究。选定与辊面材质最接近的Q345钢板作为基体材料,选定高铬高锰、碳化钛、高铬铸铁、含铌四种焊条对基体材料进行堆焊,从堆焊区域结合强度、微观形貌、剪切强度、拉伸强度、磨损质量几方面,分析堆焊区域的力学性能。通过试验结果可知,利用高铬高锰焊条焊接基体材料后,堆焊区域与基体材料结合强度最高,且在微观形态显示,使用高铬高锰焊条后结合位置韧性较高,更容易在焊接过程中形成硬质相,剪切强度可达到最高15KN,拉伸强度可达到436.2MPa,延伸率为29.3%,区域磨损质量损失不超过15g,具有较高的硬度和耐磨性,能够抵抗辊压机辊面在工作中所承受的高度磨损和高冲击高强度的磨损,有利于确保辊面的长期稳定运行。

     

    Abstract: Due to the difference in properties between the metal deposited on the roller surface and the substrate material, the wear-resistant layer of the metal deposited on the roller surface may peel off, which cannot meet the working environment of the roller press under harsh high stress conditions. Therefore, four different types of welding rods were selected to prepare flux cored welding wires, and the mechanical properties of the area after the welding rod and the roller press roller surface were studied. Select Q345 steel plate, which is closest to the roller surface material, as the substrate material. Four types of welding rods, including high chromium and high manganese, titanium carbide, high chromium cast iron, and niobium containing, are selected for overlay welding of the substrate material. Analyze the mechanical properties of the overlay welding area from the aspects of bonding strength, microstructure, shear strength, tensile strength, and wear quality. According to the experimental results, it can be seen that after using high chromium and high manganese welding rods to weld the substrate material, the bonding strength between the overlay area and the substrate material is the highest. In terms of microstructure, the toughness of the bonding position is higher after using high chromium and high manganese welding rods, making it easier to form hard phases during the welding process. The shear strength can reach up to 15KN, the tensile strength can reach 436.2MPa, the elongation rate is 29.3%, and the loss of area wear quality does not exceed 15g. It has high hardness and wear resistance, and can resist the high wear and high impact high-strength wear borne by the roller surface of the roller press during work, which is conducive to ensuring the long-term stable operation of the roller surface.

     

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