预热温度对深水导管架高强钢S420焊缝延迟裂纹的影响

Influence of Preheat Temperature on Delayed Crack in Weld Joint of High-strength Steel S420 for Deep-water Jacket

  • 摘要: 深水导管架高强钢S420在实际焊接时,药芯焊丝常暴露在潮湿的空气环境中,导致扩散氢含量增加,焊缝易出现焊接延迟裂纹。通过扩散氢试验和斜Y型坡口试验,研究了不同预热温度对焊缝金属延迟裂纹敏感性的影响,分析了微观组织特征、硬度和裂纹萌生/扩展行为。研究结果表明:随着焊材在潮湿环境中暴露,扩散氢含量从4.0ml/100g升高至7.0ml/100g;当焊材未暴露时,预热温度为130℃时,焊缝未出现延迟裂纹,而焊材暴露24h后,预热130℃的焊缝裂纹率高达25%,当预热温度增加至150℃时,未出现延迟裂纹。为了有效预防大厚板高强钢S420焊接延迟裂纹,制定预热温度时,需考虑焊材在施焊环境中暴露引起的扩散氢含量增加问题,并适当提高预热温度。

     

    Abstract: During the actual welding of the high-strength steel S420 for deep-water jacket, the flux cored welding wire is often exposed to the humid air environment, resulting in an increase in the content of diffusing hydrogen, and the weld metal is easy to occur delayed cracks. The influence of different preheat temperature on delayed crack sensitivity of weld metal is studied by diffusing hydrogen test and oblique Y-groove test, then the microstructure characteristics, hardness and crack initiation/growth behavior are analyzed. The results show that the diffusive hydrogen content increases from 4.0 ml/100g to 7.0 ml/100g with the exposure of welding materials in wet environment. There is no delayed crack on the weld, when the welding material is not exposed and the preheat temperature is 130 ℃. The crack rate of weld metal is up to 25%, after the welding material is exposed for 24h and the preheat temperature is 130 ℃. When the preheat temperature increases to 150 ℃, there is no delayed crack in the weld. In order to effectively prevent welding delay crack of high-strength steel S420 of large and thick plate, increase of diffusing hydrogen content caused by exposure of welding material in welding environment shall be considered when setting preheating temperature, and preheating temperature shall be properly increased.

     

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