不规则大弧度的不锈钢波纹板缝焊工艺分析

Analysis of seam welding process of stainless steel car body corrugated board

  • 摘要: 近年来不锈钢车体以其独有的优势受到用户的青睐,不锈钢车体缝焊技术应用越来越广泛,本文针对不规则、大弧度的车体波纹板结构特点,对缝焊过程中的工艺难点进行了分析,设计了满足要求的缝焊定位工装及专用吊具,制定了合理的焊接工艺参数,以及针对缝焊机结构特点,确定了合理的侧顶板与波纹板组焊顺序,最终确保不规则、大弧度的不锈钢车体波纹板缝焊后的产品质量满足要求;同时,本文中列举的焊接方法实现了对于不规则、大弧度的圆弧形结构在轨道车辆上的缝焊应用,解决了不规则、大弧度的圆弧形结构难于定位,缝焊过程中容易发生偏移,焊缝接头多,需要大量进行焊接修补等问题,提高了产品缝焊稳定性及密封性,有效防止漏雨事故的发生,最终实现产品质量和生产效益的双提升。

     

    Abstract: Recent years, the stainless steel car body has been favored by more users with its unique advantages. The seam welding technology application of stainless steel car body is more and more widely. According to structural characteristics of side roof plate and corrugated plate of the car body , the technical difficulties were analyzed during the seam welding process. The craft equipment and special spreader of side roof plate on seam welding were designed. The reasonable welding process parameters were formulated, and according to the structure characteristics of the seam welding equipment, the reasonable welding sequence of side top plate and corrugated plate were determined. In the end, the weld quality of the corrugated board of stainless steel car body is guaranteed to meet the requirements.

     

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