SA516Gr70(R-HIC)钢制造油套管焊接工艺与评定试验

Welding Procedure and Evaluation Test for Oil and Casing Tubing Made of SA516Gr70(R-HIC) Steel

  • 摘要: 针对SA516Gr70(R-HIC)钢用于制造开采气、油井壁的油管套,工作温度在-20—250℃,工作压强在20-100MPa,工作环境有CO₂、H2以及H2S等腐蚀性介质,并承受各种复杂应力,工况条件及其复杂,对油套管焊接接头性能要求高。本文设计以钨极氩弧焊GTAW打底,焊条电弧焊SMAW填充、盖面,超低氢HS09MnSHG-3和J507RH为焊接材料,焊前预热85—90℃,层间温度控制在130~150℃,线能量控制在15-20 kJ/cm,焊后进行温度590士10℃,时间6h的去除残余应力和消氢热处理,并对该设计进行目视检测VT、射线检测RT、力学性能检测、氢致开裂HIC以及硫化物应力腐蚀开裂SSCC检测。经检测,焊接接头质量优良,具有较高的强度,优良的塑性、韧性,以及抗氢致裂纹、应力腐蚀裂纹。本文焊接工艺设计合理,能为实践生产提供有效的工艺指导,满足企业设计要求。

     

    Abstract: Abstract: SA516Gr70(R-HIC) steel is used to manufacture tubing and casing for oil and gas wells, operating under complex conditions including temperatures from -20 to 250°C, pressures from 20 to 100 MPa, corrosive media such as CO₂, H₂, and H₂S, and various complex stresses. These demanding service conditions impose high requirements on the performance of the welded joints. This study designs a welding procedure using Gas Tungsten Arc Welding (GTAW) for the root pass, followed by Shielded Metal Arc Welding (SMAW) for fill and cap passes, employing ultra-low hydrogen electrodes HS09MnSHG-3 and J507RH. Preheating was applied at 85–90°C, with interpass temperature controlled between 130–150°C, and heat input maintained within 15–20 kJ/cm. Post-weld heat treatment was performed at 590±10°C for 6 hours to relieve residual stresses and remove diffusible hydrogen. The welded joints were evaluated through visual testing (VT), radiographic testing (RT), mechanical property testing, Hydrogen Induced Cracking (HIC) testing, and Sulfide Stress Corrosion Cracking (SSCC) testing. The results demonstrate excellent weld joint quality, exhibiting high strength, good ductility and toughness, as well as strong resistance to hydrogen-induced cracking and stress corrosion cracking. The proposed welding procedure is rational and provides effective guidance for practical production, fully meeting the enterprise's design requirements.

     

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