煤矿用电动装载机铲刀板焊接接头的疲劳性能研究

Study on fatigue performance of welded joints of shovel blade plates of electric loaders used in coal mines

  • 摘要: 铲刀板由多块金属板材焊接而成,焊接接头质量直接影响铲刀板的整体强度和耐久性。在煤矿作业中,铲刀板焊接接头在反复载荷作用下,承受巨大的冲击力和磨损,易导致疲劳破坏。为更好分析焊接接头的疲劳寿命,针对煤矿用电动装载机铲刀板焊接接头的疲劳性能展开研究。分析铲刀板焊接接头的结构应力,并通过对焊接数值的模拟,构建S-N曲线。在此基础上,求解热点应力,进而设计有限元模型,预测焊接元件的疲劳寿命。试验结果表明,若焊缝余高为定值,低应力情况下搭接长度对焊接接头疲劳性能的影响较大,搭接长度越大接头的使用寿命就越长;高应力情况下搭接长度对焊接接头疲劳性能则没有明显影响。

     

    Abstract: The blade plate is welded from multiple metal plates, and the quality of the welded joints directly affects the overall strength and durability of the blade plate. In coal mining operations, the welded joints of the shovel blade plate are subjected to enormous impact forces and wear under repeated loads, which can easily lead to fatigue failure. In order to better analyze the fatigue life of welded joints, a study was conducted on the fatigue performance of welded joints of shovel plates on electric loaders used in coal mines. Analyze the structural stress of the welded joint of the shovel blade plate, and construct an S-N curve by simulating the welding values. On this basis, the hot spot stress is solved, and a finite element model is designed to predict the fatigue life of the welded components. The experimental results indicate that if the weld seam height is a constant value, the lap length has a significant impact on the fatigue performance of the welded joint under low stress conditions. The larger the lap length, the longer the service life of the joint; Under high stress conditions, the lap length has no significant effect on the fatigue performance of welded joints.

     

/

返回文章
返回