淬火工艺对7xxx系铝合金力学性能与耐蚀性的影响

Effect of Quenching Process on the Mechanical Properties and Corrosion Resistance of 7xxx Series Aluminum Alloys

  • 摘要: 本文系统研究了不同Cu含量(1.5%、2.1%、2.7%)的Al-Zn-Mg-Cu合金在不同淬火水温(0℃、50℃、100℃)下的微观组织演变、力学性能及剥落腐蚀行为。结果表明,Cu含量的增加显著提升了合金的淬火敏感性。随淬火冷却速率降低,高Cu合金因具有更高的相变热力学驱动力,在相变敏感温度区间内发生剧烈的非均匀脱溶,导致晶内发生明显的Ostwald粗化,析出粗大且非共格的平衡η相。过饱和空位与有效溶质原子的大量消耗导致位错交互作用向Orowan绕过机制转变,削弱了人工时效阶段的沉淀强化效果,致使屈服强度大幅下降。同时,低冷却速率及高Cu特征加速了Zn、Mg向晶界扩散,促使晶界处含Cu高活性阳极相连续析出并拓宽无沉淀带,加剧了晶间腐蚀的扩展,导致耐蚀性显著变差。性能测试显示,当淬火水温由0℃升至100℃时,1.5Cu、2.1Cu和2.7Cu合金的屈服强度分别下降1.4%、2.2%和6.7%,剥落腐蚀等级分别由EA⁺降至EB、EB⁻降至EC⁻、EC⁻降至ED⁺。

     

    Abstract: In this paper, the microstructure evolution, mechanical properties and exfoliation corrosion behavior of Al-Zn-Mg-Cu alloys with different Cu contents ( 1.5 %, 2.1 %, 2.7 % ) at different quenching water temperatures ( 0 °C, 50 °C, 100 °C ) were systematically studied. The results show that the increase of Cu content significantly improves the quenching sensitivity of the alloy. With the decrease of quenching cooling rate, due to the higher thermodynamic driving force of phase transformation, the high Cu alloy undergoes severe non-uniform dissolution in the phase transformation sensitive temperature range, resulting in obvious Ostwald coarsening in the crystal and the precipitation of coarse and non-coherent equilibrium η phase. The large consumption of supersaturated vacancies and effective solute atoms leads to the transition of dislocation interaction to Orowan bypass mechanism, which weakens the precipitation strengthening effect in the artificial aging stage and leads to a significant decrease in yield strength. At the same time, the low cooling rate and high Cu characteristics accelerate the diffusion of Zn and Mg to the grain boundary, promote the continuous precipitation of Cu-containing high-activity anode phase at the grain boundary and broaden the non-precipitation zone, aggravate the expansion of intergranular corrosion, resulting in a significant deterioration of corrosion resistance. The performance test showed that when the quenching water temperature increased from 0 °C to 100 °C, the yield strength of 1.5Cu, 2.1Cu and 2.7Cu alloys decreased by 1.4 %, 2.2 % and 6.7 %, respectively, and the exfoliation corrosion grade decreased from EA⁺ to EB and EB⁻ to EC⁻ and EC⁻ to ED⁺.

     

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