基于EBSD图谱的奥氏体不锈钢焊缝仿真建模及分析

Simulation modeling and analysis of austenitic stainless steel welds based on EBSD spectrum

  • 摘要: 本研究以EBSD图谱为基础,对奥氏体不锈钢焊缝进行仿真建模,深入探究阵列信号在奥氏体不锈钢焊缝中的传播规律,以及超声波在缺陷和界面处的反射、散射和透射规律。研究结果表明:裂纹缺陷由于声阻抗差较大且回波受角度影响,在检测时应选择合理的声波偏转角度以提高检出能力;气孔缺陷声阻抗大且回波幅值高,可通过回波定位其上表面位置并表征尺寸;夹渣缺陷随尺寸增大反射回波会分离,需综合回波和持续时间来判定尺寸;根部开口缺陷垂直入射时上尖端回波强、下尖端弱,应采用斜入射法并变化探头位置以提高检出率。本研究成果可为奥氏体不锈钢焊缝检测工艺的制定提供重要参考,有助于制定出更为有效的检测工艺及质量控制措施。

     

    Abstract: This study is based on EBSD (Electron Backscattered Diffraction) spectra to simulate and model austenitic stainless steel welds, exploring in depth the propagation patterns of array signals in austenitic stainless steel welds, as well as the reflection, scattering, and transmission patterns of ultrasonic waves at defects and interfaces. The research results indicate that due to the large difference in acoustic impedance and the influence of angle on the echo of crack defects, a reasonable acoustic deflection angle should be selected during detection to improve the detection ability; Pore defects have high acoustic impedance and high echo amplitude, which can be used to locate their upper surface position and characterize their size through echoes; As the size of slag inclusion defects increases, the reflected echoes will separate, and the size needs to be determined by combining the echoes and duration; When the root opening defect is vertically incident, the upper tip echo is strong and the lower tip echo is weak. The oblique incidence method should be used and the probe position should be changed to improve the detection rate. The results of this study can provide important references for the development of austenitic stainless steel weld detection processes, and help to formulate more effective detection processes and quality control measures.

     

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