304不锈钢与6061铝合金搅拌摩擦焊温度场数值模拟

Numerical simulation of temperature field in friction stir welding of 304 stainless steel and 6061 aluminum alloy

  • 摘要: 不锈钢和铝合金的复合结构具有铝合金的低密度、高导热率等特点,同时也具有钢的高强度与耐蚀等特点。但由于不锈钢和铝合金这两种材料的物理性能差异较大,采用传统的焊接方法易在连接界面处产生脆硬的金属间化合物,从而导致两者焊接性较差,因此开展不锈钢与铝合金异种金属摩擦焊的研究具有重要的理论意义与实际应用价值。焊接温度场对宏观形貌以及微观组织具有重要影响,本文利用商业有限元分析软件对304不锈钢与6061铝合金异种金属搅拌摩擦焊对接焊的瞬态温度场进行数值分析,通过改变焊接速度来分析焊接速度对温度场的影响,结果表明:数值模拟的结果与红外热成像实验的结果基本吻合,说明该热源模型具有较高的计算精度;通过对比钢铝两侧温度分布情况,说明钢铝在进行搅拌摩擦焊时钢侧温度峰值高于铝侧温度峰值。

     

    Abstract: The composite structure of stainless steel and aluminum alloy has the characteristics of low density and high thermal conductivity of aluminum alloy, as well as the high strength and corrosion resistance of steel. However, due to the large difference in the physical properties of the two kinds of materials, the joints of stainless steel and aluminum alloy are easy to produce brittle and hard intermetallic compounds by traditional welding method, which is resulting in poor weldability between the two kinds of materials. Therefore, the research of alloy dissimilar metal friction welding has important theoretical significance and practical application value. The welding temperature field is of great significance influence on the microstructure and the macroscopic morphology. Therefore, this paper uses commercial finite element analysis software to numerically analyze the transient temperature field of 304 stainless steel and 6061 aluminum alloy dissimilar metal butt friction stir welding. The influence of welding speed on the temperature field is analyzed. The results show that the results of numerical simulation are basically consistent with the results of infrared thermal imaging experiments, indicating that the heat source model has high calculation accuracy. By comparing the temperature distribution on both sides of steel and aluminum, it shows that the peak temperature of the steel side is higher than the peak temperature of the aluminum side during friction stir welding.

     

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