钎焊温度对6063铝合金氮气钎焊接头组织与性能的影响

Effects of brazing temperature on the microstructure and mechanical properties of nitrogen-brazed joints for 6063 aluminum alloy

  • 摘要: 随着航空电子等领域对铝合金结构件连接效率与可靠性的要求不断提高,6063铝合金氮气钎焊在工程应用中仍面临润湿铺展不足及接头缺陷等问题。本文采用Al-Si钎料在605-625℃范围内制备6063/6063铝合金氮气钎焊接头,系统研究钎焊温度对钎缝微观组织、元素分布以及晶粒/晶界特征的影响规律。结果表明,钎料在605℃保温时接触角由降低至65.8°,呈现扩散主导的润湿特征;随着钎焊温度的升高,钎缝中未焊合与孔洞缺陷总体减少,微观组织主要由α-Al、β-AlFeSi相及Si相等组成。EBSD结果表明析出相富集区晶粒细小且KAM值较高;钎焊温度的升高促进了大角度晶界比例提高(620℃约61.6%),接头组织趋于稳定与均匀化。剪切强度随钎焊温度呈现出先升高后下降的变化趋势,615 ℃时获得较优综合性能。

     

    Abstract: With the increasing demand for high-efficiency and reliable joining of aluminum alloy structural components in avionics and related fields, nitrogen brazing of 6063 aluminum alloy still suffers from insufficient wetting/spreading and fluctuations in joint quality. In this study, 6063/6063 aluminum alloy joints were fabricated via an Al-Si filler metal at brazing temperatures of 605-625 °C. The effects of brazing temperature on the microstructure, elemental distribution, and grain/grain-boundary characteristics were systematically investigated. The results show that during the holding stage at 605 °C, the contact angle decreased from approximately 92.9° to a stable value of 65.8°, indicating diffusion-dominated wetting behavior. With increasing brazing temperature, the overall amount of lack-of-bonding regions and pore defects in the brazed seam decreased. The joint microstructure mainly consisted of α-Al, β-AlFeSi, and Si phases. EBSD analyses revealed that precipitate-enriched regions exhibited finer grains and higher KAM values, while increasing temperature promoted a higher fraction of high-angle grain boundaries (about 61.6% at 620 °C), leading to a more stable and homogenized joint structure. The shear strength exhibited a rise-then-fall trend with temperature, and the high overall performance was obtained at 615 °C.

     

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