熔化极气体保护自动焊中气体组份对核级管道焊缝性能影响研究

Research on the Influence of Gas Composition on the Performance of Nuclear Pipe Welds in Automated Gas Metal Arc Welding

  • 摘要: 为了研究熔化极气体保护自动焊在核级管道的应用可行性,本文以核级碳钢管道Q345R为研究对象,选用五组不同比例Ar+CO2混合气体开展试验研究,分析不同保护气体组份对焊接接头性能与组织的影响。试验结果显示,随着氩气含量占比的增加,焊缝区组织呈现出均匀化和细化趋势,当CO2气体组份20%~25%范围内,焊接接头的性能最优,其抗拉强度可达520MPa、熔覆金属在0℃和-20℃的冲击性能分别可达到180J和163J,证明熔化极气体保护焊在核电厂应用的技术可行性。

     

    Abstract: In this paper, Q345R carbon steel was selected as the research object, different proportions of Ar+CO2 mixed gas was used to design five sets of experiments. The impact of gas composition on the performance and microstructure of the welded joints was analyzed through metallographic observation, hardness testing, tensile testing, and low-temperature impact testing. The experimental results indicate that there is a trend towards uniformization and refinement of the microstructure in the weld seam zone with the increasing of argon gas content. The welded joint with φ(Ar) 80%+φ(CO2) 20% gas protection has the best performance, and the hardness of weld seam zone, heat affected zone and base metal zone are 188HV10, 199 HV10 and 204 HV10, respectively, and the tensile strength is 518.5Mpa. The average impact energy of weld seam zone and fusion zone at 0℃ is 110 J and 69 J respectively, and that of weld seam zone and fusion zone at -20℃ is 100 J and 49 J respectively.

     

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