焊接机器人多自由度空间焊接轨迹规划

Welding Robot Multi-degree-of-freedom Spatial Welding Trajectory Planning

  • 摘要: 在空间机器人焊接中,路径规划的效率、平滑性和安全性是影响焊接质量与机器人性能的关键因素。为此,提出一种基于改进蚁群算法的焊接路径规划方法。首先,建立焊接工件的空间几何模型,并采用自适应离散化策略提取焊缝路径关键点;其次,引入启发式信息与信息素更新机制,结合动态能见度因 子增强路径搜索的全局性与收敛性;最后,通过平滑度约束与多目标优化函数,实现对焊接路径长度、安全性与平滑度的综合优化。仿真结果表明,所提方法在路径长度与平滑度方面均优于传统规划算法,路径总长度平均缩短约18.7%,且轨迹连续性好,符合工业焊接的实际需求。焊接试验进一步验证了该方法的可行性与有效性。基于改进蚁群算法的焊接路径规划方法在提升焊接效率与质量方面具有显著优势,适用于复杂焊缝结构的自动化焊接任务。

     

    Abstract: When welding in space with robot, the efficiency, smoothness, and safety of path planning are key factors affecting welding quality and robot performance. To this end, a welding path planning method based on an improved ant colony algorithm is proposed. Firstly, a spatial geometric model of the welding workpiece is established, and key points of the weld path are extracted using an adaptive discretization strategy. Secondly, heuristic information and pheromone update mechanisms are introduced, combined with a dynamic visibility factor to enhance the globality and convergence of path search. Finally, through smoothness constraints and multi-objective optimization functions, comprehensive optimization of welding path length, safety, and smoothness is achieved. Simulation results show that the proposed method outperforms traditional planning algorithms in terms of path length and smoothness, with an average reduction of about 18.7% in total path length, and good trajectory continuity, meeting the practical requirements of industrial welding. Welding experiments further verify the feasibility and effectiveness of this method. The welding path planning method based on the improved ant colony algorithm has significant advantages in improving welding efficiency and quality, and is suitable for automated welding tasks with complex weld structures.

     

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