选煤厂输煤栈桥钢桁架结构焊接力学性能试验研究

Experimental Study on the Welding Mechanical Properties of Steel Truss Structure of Coal Conveying Trestle in Coal Preparation Plant

  • 摘要: 针对选煤厂输煤栈桥钢桁架结构的焊接力学性能问题,本研究采用二氧化碳气体保护焊工艺对Q345钢桁架进行等比例焊接试验,系统考察焊接工艺参数对结构承载性能的影响。首先,通过轴压和轴拉试验测试焊接节点的承载力,结果表明,试验样品的抗压和抗拉承载力平均值分别为5278.65 kN和5071.68 kN,显著高于JG/T11-2009规范值,但局部测点因焊接热影响区软化或焊缝缺陷导致力学性能波动。其次,研究焊接坡口角度对结构应力分布和变形的影响,发现70°坡口角度下应力集中效应最小,横向收缩量仅1.2 mm,纵向弯曲变形优化至1.2 mm,综合力学性能最佳。最后,分析焊接热输入与强度的关系,显示41 kJ/cm热输入时抗压强度和抗拉强度均达到峰值,低热输入易导致未熔合缺陷,高热输入则引发晶粒粗化和软化效应。研究成果为输煤栈桥钢桁架焊接工艺优化提供了关键参数依据,可显著提升结构的服役安全性和耐久性。

     

    Abstract: In response to the welding mechanical performance issues of the steel truss structure of the coal transportation wharf in the coal preparation plant, this study conducted proportional welding tests on the Q345 steel truss using carbon dioxide gas shielded welding technology to systematically investigate the influence of welding process parameters on the structural bearing performance. Firstly, the bearing capacity of the welded joints was tested through axial compression and axial tension tests. The results showed that the average compressive and tensile bearing capacities of the test samples were 5278.65 kN and 5071.68 kN, respectively, which were significantly higher than the JG/T11-2009 standard values. However, local measuring points experienced mechanical performance fluctuations due to softening of the welding heat affected zone or weld defects. Secondly, the influence of welding groove angle on the stress distribution and deformation of the structure was studied. It was found that the stress concentration effect was minimal at a groove angle of 70 °, with a transverse shrinkage of only 1.2 mm. The longitudinal bending deformation was optimized to 1.2 mm, resulting in the best comprehensive mechanical performance. Finally, the relationship between welding heat input and strength was analyzed, and it was shown that the compressive strength and tensile strength reached their peak values when subjected to a heat input of 41 kJ/cm. Low heat input can easily lead to incomplete fusion defects, while high heat input can cause grain coarsening and softening effects. The research results provide key parameter basis for optimizing the welding process of steel truss for coal transportation wharf, which can significantly improve the service safety and durability of the structure.

     

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