车辆关键零部件激光熔覆修复变形与残余应力控制

Control of deformation and residual stress on key vehicle components by Laser cladding repair

  • 摘要: 轴箱体作为轨道车辆关键零部件长期处于振动、冲击、腐蚀以及高压工作环境中,导致其安装面及接触面在服役过程中出现磨损、压痕和锈蚀等伤损,当损伤超标准时需维修或报废。为了延长轴箱体服役寿命,使用激光熔覆技术对轴箱体进行修复,修复涂层均匀致密,具备良好的成形质量。修复后残余应力由压应力变为拉应力,使用超声波进行消应力处理,可将拉应力消除变为压应力。熔覆层均匀致密、成型良好,无裂纹、表面气孔等缺陷,激光熔覆修复前后变形量为-0.1702 mm ~ 0.2745 mm,满足使用要求。

     

    Abstract: As a critical component of railway vehicles, the axle box operates under long-term conditions of vibration, impact, corrosion, and high pressure, leading to wear, indentations, and corrosion on its mounting and contact surfaces during service. When such damage exceeds permissible standards, repair or replacement is required. To extend the service life of the axle box, laser cladding technology was employed for restoration, resulting in a repaired coating that is uniform, dense, and exhibits favorable forming quality. Following the repair, residual stress transitioned from compressive to tensile; ultrasonic stress relief treatment was then applied to eliminate the tensile stress and restore a compressive stress state. The cladding layer is uniform and dense with good formability, free from defects such as cracks and surface porosity. The dimensional deviation before and after laser cladding repair ranged from -0.1702 mm to 0.2745 mm, meeting the operational requirements.

     

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