采煤掘进设备激光-电弧复合焊接节点的耐久性分析

Durability analysis of Laser-Arc Composite Welded Joints in Coal Mining and Tunneling Equipment

  • 摘要: 为保障采煤掘进设备在复杂工况下稳定服役,提升采煤掘进设备截割头焊接节点的长久应用性能,研究采煤掘进设备激光-电弧复合焊接节点的耐久性。选取截割头体ZG270-500铸钢、截齿座20CrNiMo合金结构钢为研究对象,采用ERNiCr-3镍基焊丝,设计激光-电弧复合焊接工艺,以30、40、50、60mm/s焊接速度为变量制备焊接试件,并对试件开展力学性能、弯曲性能以及高温持久性能测试。测试结果显示:当焊接速度为40mm/s时,焊接节点的抗拉强度为835.76±10.34MPa,冲击吸收功为55.42±3.08J,具有优异的力学性能;且弯曲无明显缺陷,高温环境中断裂时间长、收缩率低,综合耐久性最佳;而其他速度因热输入或冷却问题,性能存在不同程度衰减。因此,40mm/s焊接速度可有效提升截割头焊接节点耐久性。

     

    Abstract: To ensure the stable service of coal mining and excavation equipment under complex working conditions and improve the long-term application performance of cutting head welding nodes of coal mining and excavation equipment, the durability of laser arc composite welding nodes of coal mining and excavation equipment is studied. Selecting ZG270-500 cast steel for cutting head body and 20CrNiMo alloy structural steel for cutting tooth seat as research objects, using ERNiCr-3 nickel based welding wire, a laser arc composite welding process was designed. Welding specimens were prepared with welding speeds of 30, 40, 50, and 60mm/s as variables, and mechanical properties, bending properties, and high-temperature endurance properties of the specimens were tested. The test results show that when the welding speed is 40mm/s, the tensile strength of the welded joint is 835.76 ± 10.34MPa, the impact absorption energy is 55.42 ± 3.08J, and it has excellent mechanical properties; And there are no obvious defects in bending, with long fracture time and low shrinkage rate in high temperature environment, and the best comprehensive durability; However, other speeds may experience varying degrees of performance degradation due to heat input or cooling issues. Therefore, a welding speed of 40mm/s can effectively improve the durability of the cutting head welding node.

     

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