绿光粉末床熔融成形铜及铜合金研究进展

Research Progress of Green Laser Powder Bed Fusion of Copper and Its Alloys

  • 摘要:   铜及其合金具有优良的导热性、导电性与加工性能,在航空航天、电子电气及机械制造等领域具有重要应用,而传统加工技术难以实现兼具精密复杂几何结构与高性能要求的铜构件一体化制造。激光粉末床熔融成形(LPBF)作为先进的增材制造技术,为铜构件的精密成形提供了新途径;但铜本身的易氧化、高反射率、高热传导率和高熔点等特性,易导致LPBF过程中出现熔池失稳、气孔和应力变形等缺陷,严重制约成形质量与应用推广。本文梳理了LPBF的技术原理与典型缺陷类型,重点分析了铜及其合金在LPBF加工中所面临的关键问题与现有解决策略,并聚焦于近年来绿激光在制备纯铜、CuCrZr和CuCrNb合金方面的研究进展,从成形工艺、微观组织调控和性能提升进行系统综述。结合本团队在绿光LPBF成形纯铜及其合金的实践积累,明确了绿光等短波长激光在高反射材料高质量成形的技术优势与发展潜力。此外,从过程实时监控与反馈、光束整形以及大幅面多光束多材料复合制造三个前沿方向,展望了铜及其合金激光增材制造的未来发展趋势,以期为该领域的科研创新与工程应用提供理论参考与技术引导。 

     

    Abstract: Copper and its alloys possess excellent thermal conductivity, electrical conductivity and processing performance, and are widely applied in aerospace, electronic and electrical, and mechanical manufacturing fields. However, traditional processing techniques struggle to achieve the integrated manufacturing of copper components with both complex and precise geometries and high performance requirements. Laser powder bed fusion (LPBF), as an advanced additive manufacturing technology, offers a new approach for the precise forming of copper components; yet, the inherent properties of copper, such as its susceptibility to oxidation, high reflectivity, high thermal conductivity and high melting point, can lead to defects such as melt pool instability, porosity and stress deformation during the LPBF process, severely restricting the forming quality and application promotion. This paper reviews the technical principles and typical defect types of LPBF, focuses on analyzing the key issues and existing solutions for copper and its alloys in LPBF processing, and systematically summarizes the research progress in recent years on the use of green laser in the preparation of pure copper, CuCrZr and CuCrNb alloys from the aspects of forming process, microstructure control and performance improvement. Based on the practical accumulation of our team in the green laser LPBF forming of pure copper and its alloys, the technical advantages and development potential of short-wavelength lasers such as green laser in the high-quality forming of high-reflectivity materials are clarified. In addition, the future development trends of laser additive manufacturing of copper and its alloys are prospected from three cutting-edge directions: real-time process monitoring and feedback, beam shaping, and large-area multi-beam multi-material composite manufacturing, to provide theoretical references and technical guidance for scientific research innovation and engineering application in this field.

     

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