坡口角度对P91钢多层多道焊接残余应力的影响

Influence of Groove Angle on residual stress in multilayer and multipass welding of P91 steel

  • 摘要: P91钢是典型的马氏体耐热钢,被广泛应用于电站锅炉和石油化工等领域的高温、高压器件中。在焊接过程中产生的残余应力,会与服役过程中的工作应力叠加,加剧蠕变、疲劳和腐蚀,导致焊接接头的早期失效。坡口角度对焊接接头质量的有显著的影响,本文使用盲孔法测量了P91钢平板多层多道焊接接头残余应力的分布,同时采用有限元法研究了坡口角度对P91钢平板多层多道焊接接头残余应力的影响。结果表明,坡口角度的增加使焊缝宽度及焊接道数增加,下表面横向残余拉应力和压应力峰值均降低。对于纵向残余应力,上表面拉应力峰值从604MPa降低至544MPa,降低约11%。压应力峰值从209MPa升高至261MPa,升高约24.9%。下表面热影响区处的拉应力峰值增加约10MPa。对于横向残余应力,焊板上表面拉应力峰值从545 MPa升高至648MPa,升高约18.9%。压应力峰值从176MPa降低至134MPa,降低约23.9%。焊板下表面拉应力峰值从325MPa降低至240MPa,降低约26.2%。压应力峰值从102MPa降低至37MPa,降低约63.7%。

     

    Abstract: P91 steel is a typical martensitic heat-resistant steel, widely used in high-temperature and high-pressure components in power plant boilers, petrochemical industry, and other fields. Residual stresses generated during the welding process can superimpose with the working stresses during service, accelerating creep, fatigue, and corrosion, leading to early failure of the welding joint. The groove angle of the joint has a significant impact on the quality of the welding joint. This paper uses a blind hole method to measure the distribution of residual stresses in multi-layer and multi-pass welding joints of P91 steel plates, and uses the finite element method to study the effect of the joint groove angle on the residual stresses of multi-layer and multi-pass welding joints of P91 steel plates. The results show that an increase in the joint groove angle leads to an increase in weld width and the number of welding passes, with the peak lateral residual tensile and compressive stresses on the lower surface both decreasing. For the longitudinal residual stress, the peak tensile stress on the upper surface decreases from 604MPa to 544MPa, a reduction of about 11%. The peak compressive stress increases from 209MPa to 261MPa, an increase of about 24.9%. The peak tensile stress in the heat-affected zone on the lower surface increases by about 10MPa. For the transverse residual stress, the peak tensile stress on the upper surface of the weld plate increases from 545MPa to 648MPa, an increase of about 18.9%. The peak compressive stress decreases from 176MPa to 134MPa, a reduction of about 23.9%. The peak tensile stress on the lower surface of the weld plate decreases from 325MPa to 240MPa, a reduction of about 26.2%. The peak compressive stress decreases from 102MPa to 37MPa, a reduction of about 63.7%.

     

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