夹层爆炸焊接高强度铝合金与高强度钛合金的界面特性和力学性能研究*

The Study of Interface Characteristics and Mechanical Properties of Explosive Welding of High-Strength Aluminum Alloy and High-Strength Titanium Alloy*

  • 摘要: 为了实现高强度低熔点的铝合金(A7075)与高强度钛合金(Ti-6Al-4V)的爆炸复合,本文提出了纯铝(A1060)作为夹层的设计思路,对不同的焊接参数下界面形貌和结构特征进行了研究。通过光学显微镜(OM)、扫描电子显微镜(SEM)和万能材料试验机等分析手段对复合板界面的微观组织特征和拉伸弯曲性能进行分析。在两组参数下均实现了A7075/A1060/Ti-6Al-4V金属复合板的夹层爆炸焊接,焊接界面无明显缺陷。不同爆炸焊接参数下,上下界面均观察到熔化区域存在。力学性能结果表明,使用2mm厚度A1060夹层制备出的复合板界面抗剪强度大于70.3MPa。弯曲表现方面,板件间隙参数为2mm和5mm的样品拥有更高的抗弯性能,最大抗弯性能为1209.9MPa,拉伸弯曲断裂均未出现在焊接界面上,本研究为该类复合板的爆炸焊接工艺提供了参考。

     

    Abstract: To achieve explosive bonding of high-strength low-melting-point aluminum alloy (A7075) and high-strength titanium alloy (Ti-6Al-4V), this study proposes the use of pure aluminum (A1060) as an interlayer and investigates the interface morphology and structural characteristics under different welding parameters. The microstructural features and tensile-bending properties of the composite plate interface were analyzed using optical microscopy (OM), scanning electron microscopy (SEM), and universal material testing machine. Explosive welding of the A7075/A1060/Ti-6Al-4V metal composite plates with interlayer bonding was successfully achieved under both sets of parameters, with no significant defects observed at the welding interface. Melted regions were found at both the upper and lower interfaces under different explosive welding parameters. Mechanical performance results show that the interface shear strength of the composite plate prepared with a 2mm thick A1060 interlayer is greater than 70.3 MPa. In terms of bending performance, samples with interlayer gap parameters of 2mm and 5mm exhibited higher bending strength, with the maximum bending strength reaching 1209.9 MPa. No fracture occurred at the welding interface during tensile bending tests. This study provides valuable insights into the explosive welding process for this type of composite plate.

     

/

返回文章
返回