高温堆不等厚异种钢接头焊接设计与验证

Design and Validation of Welding Procedures for Unequal-Thickness Dissimilar Steel Joints in High-Temperature Reactors

  • 摘要: 针对我国某高温堆建设中蒸汽发生器(F22钢)与主蒸汽管道(P91钢)因材质差异、热处理温度冲突及力学失配导致的异种钢焊接难题,本文提出了一种基于变径段过渡与堆焊隔离层的创新焊接方案。通过理论分析与试验验证,系统解决了异种钢接头在强度匹配、组织稳定性及服役寿命方面的技术挑战。研究表明:通过采用F91变径段和研发F22延长段进行过渡,可降低异种钢直接焊接风险;在F91侧堆焊E5515-B2-V隔离层,匹配F22焊材,可减少合金成分差异。通过分阶段实施焊后热处理,F91侧优先完成740-760℃热处理以稳定马氏体组织,后续F22侧按675-705℃制度焊接,利用Hollomon-Jaffe参数评估热处理叠加效应,确保F91性能不受显著影响。该方案下异种钢接头的拉伸、弯曲、冲击及高温持久强度均满足设计要求,突破了异种钢焊接标准缺失与工程经验不足的瓶颈,为高温堆关键部件制造提供了安全可靠的技术路径,具有显著的工程应用价值。

     

    Abstract: This study presents an innovative welding solution for resolving dissimilar steel welding challenges in the construction of a high-temperature reactor in China. The welding of the steam generator (F22 steel) and main steam pipeline (P91 steel) was complicated by material property discrepancies, conflicting post-weld heat treatment (PWHT) temperature requirements, and mechanical mismatch. Through theoretical analysis and experimental validation, the following technical solutions were developed: 1) Implementing F91 transition sections and developing F22 extension segments effectively reduces direct welding risks between dissimilar steels; 2) Applying E5515-B2-V overlay welding on F91 side combined with F22 welding materials minimizes alloy composition differences. Through staged post-weld heat treatment: F91 side first undergoes 740-760℃ treatment to stabilize martensitic structure, followed by 675-705℃ treatment for F22 side. Hollomon-Jaffe parameter evaluation confirms minimal impact on F91 properties. The solution ensures compliance of tensile strength, bending performance, impact toughness, and high-temperature creep resistance with design requirements, overcoming limitations in existing welding standards and insufficient engineering experience. This breakthrough provides a safe and reliable technical approach for manufacturing critical components in high-temperature reactors, demonstrating significant engineering application value.

     

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