基于SLM工艺零件支撑结构的优化设计

Optimization Design of Support Structure for Process Parts Based On SLM

  • 摘要: 激光选区熔化成形技术作为一种无模具近净成形的增材制造技术,可实现异型薄壁制件高精度成形。变形开裂是零件在SLM成形过程中最常见的缺陷,本文拟结合SLM成形实际应用中产生的问题,优化零件的支撑添加及摆放方式。对于试板工艺结构设计,中间加“工字型”支撑保型;对于与基板大面积相连的试块结构可在下方增加方形基座过渡,同时增大圆角尺寸;“C型”角盒可将常用的锯齿状支撑改为斜拉条状支撑交错保型,同时在需打磨的部位做凸台标记原始表面;“工字型”角盒通过增加实体支撑与面片支撑的接触面积增强零件与基板结合的牢固性,同时调整摆放角度,使零件逐层熔化的面积减少,降低零件内部热应力。该研究为设计人员后期进行零部件设计、模型优化提供了参考。

     

    Abstract: Laser selective melting forming technology is a kind of additive manufacturing technology for near-net-shape forming without molds.laser selective melting forming technology can realize high precision forming of special-shaped thin-wall parts. Deformation cracking is the most common defect in the SLM forming process of parts. This paper aims to optimize the support addition and placement of parts by combining the problems generated in the practical application of SLM forming;For the test block structure that is connected to a large area of the substrate, a square base can be added at the bottom for transition, and the fillet size can be increased at the same time; The "C-type" corner box can change the commonly used zigzag support into a diagonal strip support, and at the same time make a convex mark on the original surface of the part to be polished; The "I-shaped" corner box enhances the fastness of the combination of parts and substrates by increasing the contact area of the solid support and the surface support, and adjusts the placement Angle to reduce the area of the parts melting layer by layer and reduce the internal thermal stress of the parts. This study provides a reference for designers to design parts and optimize models in the later stage.

     

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