Y2O3对Fe-Cr-C-B堆焊层组织性能的影响

Effect of Y2O3 on the microstructure and properties of Fe-Cr-C-B weld overlay

  • 摘要: 机械零件失效的三种形式主要是磨损、腐蚀和疲劳,其中磨损引起的能源消耗和经济损失都十分巨大,故本文采用等离子堆焊制备Fe-Cr-C-B-Ti-Y系耐磨堆焊层,通过MLS-23型橡胶轮式湿砂磨损试验机对其磨损性进行测定,利用X射线衍射(XRD)、扫描电子显微镜(SEM)以及透射电子显微镜(TEM)对堆焊层的物相组成与微观组织进行分析,并研究该合金的强化机制及磨损能机理。研究表明,Fe-Cr-C-B-Ti-Y堆焊层显微组织组元为奥氏体γ-Fe、M23(C,B)6共晶碳化物和TiC硬质相。随着Y含量提高,堆焊层硬度与磨损失重都表现出“先增后减”的变化,当Y含量为0.4%时,TiC硬质相和M23(C,B)6共晶碳化物析出含量最多,组织晶粒最为细小,堆焊层成型最好,润湿角最小,仅为52.2°,此时堆焊层洛氏硬度达到89.7HRC,磨损失重0.27g,该堆焊层磨损能机理主要为磨粒磨损,材料去除方式主要是显微切削与犁沟磨损。

     

    Abstract: The three main forms of mechanical parts failure are wear, corrosion and fatigue, and the energy consumption and economic losses caused by wear are very huge, In this paper, Fe-Cr-C-B-Ti-Y wear-resistant surfacing layer was prepared by plasma surfacing. The wear resistance of the surfacing layer was measured by MLS-23 rubber wheel wet sand wear tester. The phase composition and microstructure of the surfacing layer were analyzed by X-ray diffraction ( XRD ), scanning electron microscopy ( SEM ) and transmission electron microscopy ( TEM ), and the strengthening mechanism and wear energy mechanism of the alloy were studied. The results show that the microstructure components of Fe-Cr-C-B-Ti-Y surfacing layer are austenite γ-Fe, M23 ( C, B ) 6 eutectic carbide and TiC hard phase. With the increase of Y content, the hardness and wear weight loss of the surfacing layer show a change of ' first increase and then decrease '. When the Y content is 0.4 %, the precipitation content of TiC hard phase and M23 ( C, B ) 6 eutectic carbide is the most, the grain size is the smallest, the surfacing layer is the best, and the wetting angle is the smallest, only 52.2 °.At this time, the Rockwell hardness of the surfacing layer reaches 89.7 HRC, and the wear weight loss is 0.27 g. The wear energy mechanism of the surfacing layer is mainly abrasive wear, and the material removal method is mainly micro-cutting and furrow wear.

     

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